Vauxhall Astra G, Zafira - Starter burnt inside | HELLA

Vauxhall

Astra G, model year 1998 - 2004

Astra G, Classic, model year 1999 - 2002

Zafira, model year 1999 -2005

All models

 

Starter burnt inside

Ignition lock stiff

If this defect is found on the above mentioned vehicles, the problem may be related to a faulty ignition lock. The cause of this problem can be stiffness on the guide pin on the ramp in the ignition lock. In this case the ignition lock jams in the starting position. The starter "runs with the engine" and suffers thermal damage as a result.

In the case of starter damage the following work is to be undertaken:

  • Remove ignition lock
  • Check lock cylinder, oil
  • Check guide pin, grease
  • Check ignition starter switch

If mechanical defects are found during disassembly, the related parts are to be renewed.

On this aspect please follow the installation instructions from the vehicle manufacturer.

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The following technical information and tips for practical use have been set up by HELLA in order to offer professional support to automotive workshops in their daily work. The information available here on this website is only to be used by appropriately trained specialist staff.

The reprinting, distribution, reproduction, exploitation in any form and disclosure of the contents of this document, even in part, is prohibited without our express written approval and indication of the source. The schematic illustrations, figures and descriptions are for explanation and presentation of the document text and cannot be used as a basis for installation or design. All rights reserved.

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