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Brake calliper with integrated handbrake mechanism | HELLA

Assembly note for replacement brake callipers

General installation note

Handbrake callipers are usually set or adjusted so that the distance between the brake lining and the brake disc is at least (X) + 1 mm (fig. 1).

Brake calliper with integrated handbrake mechanism - image 1

As vehicle manufacturers use a wide variety of different designs, they are grouped into type variants A, B, C and D within the rest of this document. Please compare the figures with the brake calliper installed in the vehicle and select the associated adjustment method.

Brake calliper type A

Adjustment:

  • Rotate piston, standard thread (right)
  • Depending on the variant, the thread type may be left-handed or right-handed

Brake calliper type B

Adjustment:

  • Remove bolt A
  • Adjust via hexagon screw B

Brake calliper type C

Adjustment:

  • Remove plastic cap C
  • Loosen nut, adjust socket head screw, tighten nut
  • Adjust hexagon screw D at the handbrake level (x = +1 mm)

Brake calliper type D

No manual adjustment required.

Note

When performing this work, please always observe the repair instructions provided by the respective vehicle manufacturer.

Brake calliper with integrated handbrake mechanism - Brake calliper type A (2)
Brake calliper with integrated handbrake mechanism - Brake calliper type A (1)
Brake calliper with integrated handbrake mechanism - Brake calliper type A (4)
Brake calliper with integrated handbrake mechanism - Brake calliper type A (3)
Brake calliper with integrated handbrake mechanism - Brake calliper type C
Brake calliper with integrated handbrake mechanism - Brake calliper type B
Brake calliper with integrated handbrake mechanism - Brake calliper type D

Important safety note

Technical information and practical tips have been compiled by HELLA in order to provide professional support to vehicle workshops in their day-to-day work. The information provided on this website is intended for use by suitably qualified personnel only. Reprinting, distribution, reproduction, exploitation in any form or disclosure of the contents of this document, even in part, is prohibited without our express, written approval and indication of the source. The schematic illustrations, pictures and descriptions serve only for the purposes of explanation and representation of the instructions and cannot be used as a basis for installation or assembly work. All rights reserved.

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