ADAS and autonomous driving: a comprehensive overview for automotive professionals

Key facts at a glance

  • ADAS ramps up safety and comfort: modern assistance systems such as Autonomous Emergency Braking (AEB), Adaptive Cruise Control (ACC), Lane Keeping Assist and Parking Assist actively support drivers and are already a legal requirement in many new vehicles.
  • Autonomous driving has 5 levels of automation: from Level 0 with no assistance up to level 5 without a driver – each level defines how much control the vehicle takes over.
  • Sensor fusion is a key technology: cameras, radar, Lidar and ultrasound provide data that is combined to create a precise image of the surroundings.
  • AI & cyber security are absolutely essential: AI recognises objects, plans routes and makes decisions, while cyber security protects vehicle data and functions.
  • Diagnostic devices are crucial tools: they enable calibration, troubleshooting, software updates and documentation of maintenance work – all of which are essential for reliable ADAS and autonomous systems.
1. Introduction

Basics and classification of modern vehicle systems

Driver assistance systems at a glance

Advanced Driver Assistance Systems (ADAS) and autonomous driving are two of the most exciting and indeed most innovative developments in the automotive industry. They offer a wide range of opportunities but also challenges for automotive professionals. The following is a comprehensive overview of their most important aspects. ADAS comprises a range of technologies aimed at increasing safety and comfort while cars are being driven. The usual ADAS driver assistance systems include the following:

  • Adaptive Cruise Control (ACC): automatically adjusts the speed of the vehicle to the flow of traffic and maintains a safe distance from the vehicle in front.
  • Adaptive Driving Beam (ADB): automatically switches from high beam to low beam in order to achieve the level of illumination of the road required by the vehicle at that moment.
  • Automatic Emergency Braking (AEB): recognises potential collisions and brakes the vehicle automatically to avoid accidents or reduce their severity.
  • Lane Keeping Assist (LKA): helps the driver to keep the vehicle safely in its lane by making gentle steering corrections if there is a risk of any lane drift or deviation.
  • Lane Change Assistant: Warns the driver of vehicles in the blind spot to make lane changes safer.
  • Parking Aid: offers support to enable safe parking by means of sensors and cameras that recognise obstacles and warn the driver.

Please note:

in accordance with Regulation (EU) 2019/2144 of the European Parliament and of the Council of November 27, 2019, various driver assistance systems – including Emergency Brake Assist, Lane Keeping Assist, Driver Drowsiness Warning and Reversing Assist – have been mandatory for all newly registered passenger cars in the EU since July 7, 2024. The aim is to increase general vehicle safety and protect vulnerable road users

Autonomous driving and level of automation

Autonomous driving goes one step further and aims to develop vehicles that can drive without human intervention.

Automation is divided into the following levels:

  • Level 0: driver has full responsibility (no support).
  • Level 1: driver assistance (e.g. Adaptive Cruise Control).
  • Level 2: partial automation (e.g. Lane Keeping Assist combined with Adaptive Cruise Control).
  • Level 3: conditional automation (the vehicle can drive itself under certain conditions, but the driver must be prepared to intervene).
  • Level 4: high level of automation (the vehicle can drive itself in most situations, the driver only has to intervene in exceptional cases).
  • Level 5: complete automation (no human intervention required).
2. Technological basics

Technological basics of modern vehicle systems

Key technologies for automated and autonomous driving

Autonomous driving is based on a variety of highly developed technologies that work together to control vehicles safely and reliably without the need for any human intervention. Here are the most important technologies that make it possible:

  • Sensor fusion: the integration of data from various sensors (cameras, radar, Lidar) to create a comprehensive picture of the surroundings.
  • Artificial intelligence: algorithms that make decisions and control the vehicle in real time.
  • Cyber security: protection against hacker attacks and the ensuring of data integrity

Sensor fusion as the basis for environmental perception, i.e. awareness of surroundings

Sensor fusion is one of the crucial technologies that make automated and autonomous driving possible in the first place. It describes the intelligent linking and processing of data from different sensor types in order to generate a precise, reliable and complete picture of the vehicle's surroundings. Modern vehicles are equipped with a large number of sensors:

  • Cameras: detect visual information such as road markings, traffic signs, traffic lights and all manner of objects.
  • Radar: measures distances and speeds of objects, works reliably, even in poor visibility conditions.
  • Lidar (Light Detection and Ranging): an optical measuring system for detecting objects. Creates high-precision 3D models of the environment using laser pulses.
  • Ultrasonic sensors: measure distances to objects at close range by recording the time it takes reflective sound pulses that they have emitted to travel.
  • Inertial sensors: an internal measurement unit (IMU) measures the movements and accelerations of the vehicle. This sensor unit is a combination of several sensors such as acceleration sensors and gyroscopes.
  • GPS: provides position data for navigation and orientation.

Importance and challenges of sensor fusion

The sensors of driver assistance systems each provide various kinds of information but with individual strengths and weaknesses. Sensor fusion combines this data in real time, matches it and checks its plausibility. Redundancies – i.e. overlapping information – are an express requirement. They increase safety as they help to recognise and correct errors.

  • Reliability: by combining several sources, the system can continue to work correctly even if one sensor fails or malfunctions.
  • Accuracy: fusion enables more precise detection of objects, distances and movements.
  • Real-time processing: the data has to be processed in milliseconds to enable fast and safe decisions to be taken – for example in the case of braking or swerving.
  • Scalability: the sensor mix varies depending on the vehicle class, degree of automation and on the ADAS function. Sensor fusion is flexible and can be tailored to suit different sets of requirements.

The use of these technologies also brings with it a range of technical challenges that all have to be tackled and mastered. The main ones are described below.

  • Data volume: the sensors generate enormous data streams that have to be processed, synchronised and interpreted.
  • Calibration: all sensors must be precisely aligned and regularly checked so that they always deliver correct results.
  • Software complexity: the algorithms for merging and interpreting the data are highly complex and must be constantly developed further.
  • Environmental conditions: rain, snow, fog or glare can have a negative impact on individual sensors – fusion compensates for such weaknesses.

Sensor fusion is the "brain" behind modern driver assistance systems and autonomous vehicles. It not only enables precise detection of the surroundings, but also safe and reliable decision-making in road traffic. For automotive professionals, this means that a profound understanding of sensor technology, regular calibration and also the use of modern diagnostic devices are all essential in order to maintain and repair the systems correctly.

Artificial intelligence in a vehicle

Artificial intelligence (AI) plays a central role in the development of autonomous vehicles and is used in the following areas:

  1. Environmental perception: AI systems use sensors such as cameras, radar and Lidar to record the vehicle's surroundings. This data is processed in real time in order to identify objects, pedestrians, traffic signs and other vehicles.
  2. Route planning: AI calculates the best route, taking traffic and road conditions into account. This enables efficient and safe navigation.
  3. Vehicle control: AI precisely controls the accelerator, brakes and steering so that the vehicle can be driven in a safe manner. This also includes reacting to unforeseen events such as the sudden braking of another vehicle.
  4. Decision-making: AI makes decisions based on a large number of data points and scenarios. This also includes ethical decisions, such as avoiding accidents.

Advances in AI and in machine learning are continuously improving the capabilities of autonomous vehicles. These technologies enable vehicles to learn from experience and thus to optimise their performance.

Cyber security in networked vehicle systems

The increasing digitalisation and networking of modern vehicles also increases the risk of cyber attacks. Today vehicles communicate via internal networks (e.g. CAN, Ethernet) and also by means of external interfaces such as mobile radio, WLAN or Bluetooth. All this creates potential points of attack that have to be specifically secured.

The objective of cyber security: the aim is to protect the integrity, availability and confidentiality of vehicle functions and vehicle data. This applies to both safety-critical systems (e.g. brakes, steering) and the personal data of vehicle occupants

Legal requirements: UN Regulation R155 has required vehicle manufacturers to introduce a Cyber Security Management System (CSMS) since July 2022 (for new vehicle types) and since July 2024 (for all new registrations). This must cover the entire vehicle life cycle – from development through production right up to operation and decommissioning.

Technical standards: the following standards are used to implement the legal requirements:

  • ISO/SAE 21434: standard for Cyber Security Engineering in vehicle development.
  • UN R156: regulates secure software updates, including over-the-air (OTA) ones.
  • ISO 24089: Supplements R156 with technical requirements for update processes.
  • ISO 26262: Ensures the functional safety of electronic systems.

Protective measures: typical technical measures for safeguarding vehicles are as follows:

  • Encryption and authentication of communication data
  • Firewalls and Intrusion Detection Systems (IDS)
  • Secure boot processes and software updates
  • Access controls and network segmentation

Cyber security is therefore a central component of vehicle safety and forms the basis for trust placed in networked and automated mobility.

3. Diagnostic devices as a link

Diagnostic devices as a link between technology and the workshop

Tasks of modern diagnostic devices

With the burgeoning spread of ADAS and autonomous driving functions, the complexity of vehicle systems is increasing considerably. Diagnostic devices are therefore indispensable tools for automotive professionals to be able to recognise faults, maintain systems and ensure safety.

1

Control unit diagnostics

Modern vehicles have numerous control units that constantly analyse sensor data and monitor system states. Diagnostic devices enable error codes (DTCs – Diagnostic Trouble Codes) to be read out from the control units. This allows workshops to identify and rectify sources of faults in ADAS systems such as Lane Keeping Assist, Emergency Brake Assist or Parking Assist in a focused and specific way.

2

Calibration and adjustment of sensors

After repairs or the replacement of components, a precise calibration of the sensors (camera, radar, Lidar) is absolutely essential. Diagnostic devices guide you through the calibration process, control the systems in a targeted manner and check the correct alignment. This is the only way to ensure that the assistance systems function reliably and that no misinterpretations occur.

3

Software updates and codings

Many ADAS functions are regularly improved or extended as a result of software updates. Diagnostic devices enable new software versions to be installed, new components to be programmed and system settings to be adjusted. Keeping the software uptodate is crucial, especially in the case of safety-relevant systems.

4

Plausibility checks and system tests

Diagnostic devices offer the option of reading out live data and carrying out system tests. This allows automotive professionals to check whether sensors and actuators are working correctly, whether communication between the control units is functioning and whether the sensor fusion is plausible. And this is particularly important in order to minimise sources of error and to ensure safety.

5

Documentation and verification

Many diagnostic devices offer functions for logging and documenting the work carried out. This is not only important for internal quality assurance, but also for providing evidence to customers and insurance companies – such as after a calibration or repair of safety-relevant systems.

6

Preventive maintenance and status monitoring

By continuously monitoring system parameters and sensor values in the individual control units, diagnostic devices can indicate wear, malfunctions or impending failures at an early stage. This allows preventive maintenance measures to be initiated before safety-critical situations arise.

Conclusion

Diagnostic devices are the link between modern vehicle technology and workshop operations. They not only enable troubleshooting, but are also indispensable for the calibration, maintenance and documentation of ADAS and autonomous systems. For automotive professionals, this means one thing: the carrying out of professional work on modern vehicles is no longer possible without the sound knowledge of how to use diagnostic equipment and without attending regular further training courses.

4. Fault patterns and repair practice

Typical fault patterns and repair practice for ADAS

What are the typical causes of faults and the typical error codes in ADAS systems?

The most common faults and error codes in ADAS systems (Advanced Driver Assistance Systems) can be divided into three main categories: sensor faults, communication problems and calibration errors.

1. Sensor-related faults:

  • Camera failure: defective, contaminated or incorrect calibration.
  • Radar malfunction: mechanical damage, defective cabling or loose bracket.
  • Blind Spot Detection (BSD): electrical faults, mechanical damage or dirt.
  • Steering angle sensor: inaccurate data caused by wear or incorrect installation.

2. Communication error (CAN/LIN – Bus):

  • CAN/LIN bus error: control units cannot communicate with one another.
    • Interrupted connection between control units.
    • Corroded plug connections or defective cables.
    • Faulty control units or gateway failures.

3. Calibration error:

  • after windscreen replacement, body repair or chassis modification.
  • Incorrect positioning of calibration panels or incorrect ambient conditions during dynamic calibration.

Error codes occurring in the ADAS system can have various causes.

Here are some examples of the most common error codes and their possible meanings:

  • U3000: general control unit error. This may indicate a problem with the control unit itself or communication problems in the CAN bus
  • C1101: Fault in the radar sensor. This can be caused by a malfunction of the radar sensor or as a result of damaged wiring.
  • B124D: Fault in the camera system. This may indicate problems with the camera or its cabling
  • B127E: Fault in the radar sensor. Incorrect alignment. Possibly caused by a bumper impact.
  • B117F: Fault in the camera system. Incorrect calibration or image sensor damaged.
  • C1A67: Fault in Lidar sensor. This can be caused by a malfunction of the Lidar sensor or by blockages and soiling.
  • U0415: Invalid data from the ABS control unit. This may indicate communication problems between the ABS control unit and other control units.

Repair instructions to avoid faults

As ADAS systems rely on precise sensor technology and correct calibration, even small changes to the vehicle can lead to malfunctions. So as to avoid unnecessary faults, customer complaints or even safety risks, the following should be observed in everyday workshop operations.

1

Cleaning the sensors

ADAS sensors such as cameras, radar, Lidar and ultrasound are often mounted on the outside of the vehicle and are therefore susceptible to soiling. Mud, snow, ice, insects or even car wash residues can significantly impair sensor performance.

2

No repair work to be done without subsequent calibration

Changes to the chassis (e.g. lowering), bumper or windscreen affect sensor position and alignment. Changing to tyres with a different diameter can also impair the ADAS function. After such interventions, a static or dynamic calibration in accordance with the manufacturer's specifications is mandatory.

3

Always observe OEM specifications for calibration and repair

Every vehicle manufacturer has specific requirements for the calibration of ADAS systems. For this reason, only suitable diagnostic devices, calibration tools and, if necessary, manufacturer-specific diagnostic devices should be used. When such work is carried out, particular care must be taken to ensure that the calibration panels are positioned correctly, that the prescribed distances, heights and angles are adhered to exactly and that the ambient conditions – such as sufficient lighting and a level, stable surface – are observed.

4

Documentation of all calibration steps and error codes

Documentation is an essential component of ADAS diagnostics and maintenance. It is not only used for internal quality assurance, but is also an important instrument for traceability vis-à-vis customers, insurance companies and testing organisations. A complete record of all calibrations performed, error codes read out and diagnostic devices used protects the workshop from liability risks and facilitates subsequent repairs or complaint processing.

Especially with safety-relevant systems such as Emergency Brake Assist or Lane Keeping Assist, it is crucial that all work steps are documented in a clear and comprehensible way. This applies to both the initial diagnosis (pre-scan) and also the final inspection (post-scan) after repair or calibration is complete.

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