Lighting Kit

A new generation of 90 mm front lighting: The FORVIA HELLA Lighting Kit combines compact dimensions, low weight and high lighting performance within a modular platform. Building on more than 30 years of experience in 90 mm lighting modules, the system has been developed for demanding on- and off-highway vehicle applications and offers manufacturers a high degree of integration and design freedom.

The newly developed optical concept enables a significantly more compact architecture while maintaining high efficiency and homogeneous light distribution. Depending on the configuration, the Lighting Kit offers up to 45% less installation depth and up to 70% lower weight compared with previous solutions. In addition, luminous efficiency can be increased by up to 77% compared with the previous Bi-LED generation.

The modular platform supports different lighting configurations, including low beam, high beam and a Bi-LED version combining both functions within one compact 90 mm module. Existing 90 mm solutions can also be replaced with limited adaptation effort, supporting straightforward integration into established vehicle concepts.

The Lighting Kit is designed for a wide range of applications, including agricultural and construction machinery, trucks and buses, light commercial vehicles, motorhomes and caravans, as well as selected e-mobility and premium vehicle applications.

Product Advantages

  • Bis zu 45 % weniger Einbautiefe*
  • Bis zu 70 % weniger Gewicht*
  • Bis zu +77 % höhere Lichtausbeute*
  • 1:1-Austausch für etablierte 90-mm-Module

* im Vergleich zum Bi-LED Gen.3

Technical Data

Operating Voltage Range 9 – 32 V
Rated voltage 12 and 24 V
Power consumtion Low beam: 20 W
Only high beam: 20 W
Daylight running light: 12 W
Position light: 2 W
Dircetion indicator: 12 W
Light output (warm) Low beam
Asymmetrical: 680 lm
Symmetrical: 820 lm

High beam
Asymmetrical: 1,554 lm
Symmetrical: 1,694 lm
Light function Low beam or High beam Bi-LED (low beam and high beam),
combinations with daytime running light,
position light or direction indicator available
Lightsource LED
Colour temperature

5.800 K

Material Cover lens: Polycarbonate
Heatsink (90 mm Bi-LED): Aluminium
Heatsink (90 mm Mono): Aluminium
Weight Bi-LED: 485g, Mono: 364g, Mono+DRL 404g
Temperature range -40 °C to +60 °C
Protection class IP X9K, IP X4K, IP 5KX

Approved

ECE-R10, ECE-R149 Klasse B,
FMVSS 108, CCC, India
Connection DEUTSCH DT connector
Recommended angle of inclination 1 °

Program Overview

Product picture Version Variant Part number Packaging unit
90 mm Round Mono Low beam UN ES 1BO 018 430-001 1
90 mm Round Mono Low beam UN LES 1MO 018 430-011 1
90 mm Round Mono Low beam FMVSS* 1B0 018 430-021 1
90 mm Round Mono High beam UN ES 1K0 018 431-001 1
90 mm Round Mono High beam FMVSS* 1K0 018 431-021 1
90 mm Round Mono + Signal Low beam + DRL / PO UN ES** 1E0 018 430-201 1
90 mm Round Mono + Signal Low beam + DRL / PO UN LES** 1L0 018 430-211 1
90 mm Round Mono + Signal Low beam + DRL / PO FMVSS * 1E0 018 430-221 1
90 mm Round Mono + Signal High beam + DRL / PO UN ES + LES 1K0 018 431-231 1
90 mm Round Mono + Signal High beam + PO UN ES + LES** 1K0 018 431-201/td> 1
90 mm Round Mono + Signal High beam + DI UN ES + LES** 1K0 018 431-241 1
90 mm Round Mono + Signal High beam + PO FMVSS* 1K0 018 431-221 1
90 mm Round Bi BiLED UN ES 1A0 018 432-001 1
90 mm Round Bi BiLED UN LES 1L0 018 432-011 1
90 mm Round Bi BiLED FMVSS * 1A0 018 432-021 1

* FMVSS versions SOP Q2 2027
** Versions SOP Q3 2027

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