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2026-11-12
Lighting Kit
A new generation of 90 mm front lighting: The FORVIA HELLA Lighting Kit combines compact dimensions, low weight and high lighting performance within a modular platform. Building on more than 30 years of experience in 90 mm lighting modules, the system has been developed for demanding on- and off-highway vehicle applications and offers manufacturers a high degree of integration and design freedom.
The newly developed optical concept enables a significantly more compact architecture while maintaining high efficiency and homogeneous light distribution. Depending on the configuration, the Lighting Kit offers up to 45% less installation depth and up to 70% lower weight compared with previous solutions. In addition, luminous efficiency can be increased by up to 77% compared with the previous Bi-LED generation.
The modular platform supports different lighting configurations, including low beam, high beam and a Bi-LED version combining both functions within one compact 90 mm module. Existing 90 mm solutions can also be replaced with limited adaptation effort, supporting straightforward integration into established vehicle concepts.
The Lighting Kit is designed for a wide range of applications, including agricultural and construction machinery, trucks and buses, light commercial vehicles, motorhomes and caravans, as well as selected e-mobility and premium vehicle applications.
A new generation of 90 mm front lighting: The FORVIA HELLA Lighting Kit combines compact dimensions, low weight and high lighting performance within a modular platform. Building on more than 30 years of experience in 90 mm lighting modules, the system has been developed for demanding on- and off-highway vehicle applications and offers manufacturers a high degree of integration and design freedom.
The newly developed optical concept enables a significantly more compact architecture while maintaining high efficiency and homogeneous light distribution. Depending on the configuration, the Lighting Kit offers up to 45% less installation depth and up to 70% lower weight compared with previous solutions. In addition, luminous efficiency can be increased by up to 77% compared with the previous Bi-LED generation.
The modular platform supports different lighting configurations, including low beam, high beam and a Bi-LED version combining both functions within one compact 90 mm module. Existing 90 mm solutions can also be replaced with limited adaptation effort, supporting straightforward integration into established vehicle concepts.
The Lighting Kit is designed for a wide range of applications, including agricultural and construction machinery, trucks and buses, light commercial vehicles, motorhomes and caravans, as well as selected e-mobility and premium vehicle applications.
Lighting Kit Bi-LED
Lighting Kit Low beam
Lighting Kit High beam
Lighting Kit Low beam and daytime running light
Lighting Kit High beam and daytime running light
Drawing Lighting Kit Bi-LED
Drawing Lighting Kit Mono LED
Technical Data
| Operating Voltage Range | 9 – 32 V |
| Rated voltage | 12 and 24 V |
| Power consumtion | Low beam: 20 W Only high beam: 20 W Daylight running light: 12 W Position light: 2 W Dircetion indicator: 12 W |
| Light output (warm) | Low beam Asymmetrical: 680 lm Symmetrical: 820 lm High beam Asymmetrical: 1,554 lm Symmetrical: 1,694 lm |
| Light function | Low beam or High beam Bi-LED (low beam and high beam), combinations with daytime running light, position light or direction indicator available |
| Lightsource | LED |
| Colour temperature |
5.800 K |
| Material | Cover lens: Polycarbonate Heatsink (90 mm Bi-LED): Aluminium Heatsink (90 mm Mono): Aluminium |
| Weight | Bi-LED: 485g, Mono: 364g, Mono+DRL 404g |
| Temperature range | -40 °C to +60 °C |
| Protection class | IP X9K, IP X4K, IP 5KX |
|
Approved |
ECE-R10, ECE-R149 Klasse B, FMVSS 108, CCC, India |
| Connection | DEUTSCH DT connector |
| Recommended angle of inclination | 1 ° |
Program Overview
| Product picture | Version | Variant | Part number | Packaging unit |
|---|---|---|---|---|
 |
90 mm Round Mono | Low beam UN ES | 1BO 018 430-001 | 1 |
| 90 mm Round Mono | Low beam UN LES | 1MO 018 430-011 | 1 | |
| 90 mm Round Mono | Low beam FMVSS* | 1B0 018 430-021 | 1 | |
| 90 mm Round Mono | High beam UN ES | 1K0 018 431-001 | 1 | |
| 90 mm Round Mono | High beam FMVSS* | 1K0 018 431-021 | 1 | |
 |
90 mm Round Mono + Signal | Low beam + DRL / PO UN ES** | 1E0 018 430-201 | 1 |
| 90 mm Round Mono + Signal | Low beam + DRL / PO UN LES** | 1L0 018 430-211 | 1 | |
| 90 mm Round Mono + Signal | Low beam + DRL / PO FMVSS * | 1E0 018 430-221 | 1 | |
| 90 mm Round Mono + Signal | High beam + DRL / PO UN ES + LES | 1K0 018 431-231 | 1 | |
| 90 mm Round Mono + Signal | High beam + PO UN ES + LES** | 1K0 018 431-201/td> | 1 | |
| 90 mm Round Mono + Signal | High beam + DI UN ES + LES** | 1K0 018 431-241 | 1 | |
| 90 mm Round Mono + Signal | High beam + PO FMVSS* | 1K0 018 431-221 | 1 | |
 |
90 mm Round Bi | BiLED UN ES | 1A0 018 432-001 | 1 |
| 90 mm Round Bi | BiLED UN LES | 1L0 018 432-011 | 1 | |
| 90 mm Round Bi | BiLED FMVSS * | 1A0 018 432-021 | 1 |
* FMVSS versions SOP Q2 2027
** Versions SOP Q3 2027